Large-format POS lives a different life from counter POS. It ships further (often to hundreds of stores), gets installed by people who’ve never seen the unit before, sits in high-traffic aisles for 8–12 weeks, and absorbs more abuse than any other piece of retail kit. So the engineering matters more — structural integrity, flat-pack design, install simplicity, durability.
Materials & substrates
Most large-format units use a combination of materials. Cast acrylic (5mm–10mm) for branded surfaces, header boards and product shelves. Dibond / aluminium composite for cost-effective branded panels at large scale. MDF or birch ply for structural bases and weighted plinths. Foamex where lightness matters more than rigidity (pop-up displays). Choice depends on the brief: premium activation usually goes full acrylic; supermarket volume often runs dibond-and-foamex for cost.
Branding & graphics
Branding is usually a mix of digital UV print for full-colour graphics and product imagery, screen print or cut vinyl for clean logos and wordmarks, and printed graphic skins applied to dibond or foamex panels for cost-effective large branded surfaces. For premium activation we use solid coloured cast acrylic so the brand colour is in the material, not applied to it.
Flat-pack design & install
Anything going to more than a handful of stores ships flat-pack. We design the unit so it assembles on-site with no tools (or just a single Allen key supplied), in under 15 minutes, by one store associate working alone. Each unit ships with picture-based assembly instructions on a single A4 sheet inside the box. Volume rollouts include phased delivery: the right boxes arrive at the right stores on the right dates to match the install schedule.
Durability & lifespan
Built to survive a full 12-week promotional cycle plus normal in-store handling. Acrylic edges are bonded or polished (not raw saw-cut), structural joints are reinforced where load demands it, and any branded surfaces are protected against scuff during shipping. For long-running fixture work (12 months+) we step up material thickness and finish specification accordingly.
Lead times for floor units
Single pieces: 2–3 weeks from sign-off. Run of 50–200 units: 4–6 weeks. Major rollouts of 500–1,000+ units: 6–10 weeks with phased delivery to match the store install programme. For urgent activation deadlines we hold capacity and can express-produce.